Methane pyrolysis in molten Iron

One process – two strategic products

Strategic alliance - de‑risked execution

Reliable, secure, and abundant supply of turquoise hydrogen and high-quality anode-grade graphite — produced through advanced pyrolysis technology.

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International alliance perfecting methane pyrolysis technology

Formed by UGS LLC, UGS Europe, Semicom, and Avanpore, the consortium combines expertise in gas processing, advanced materials, and industrial engineering. Together, we commercialize methane pyrolysis technology to produce turquoise hydrogen and high-purity anode graphite, advancing local, carbon‑negative manufacturing. We unite industrial experience with scalable innovation to strengthen energy independence, supply chain resilience, and the global shift toward sustainable production. This work is carried out in collaboration with a leading manufacturer of furnaces — ABP Induction.


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ABP LogoABP Induction Logo

In collaboration with leading manufacturer of furnaces and equipment for anode graphite production — ABP Induction.

TECHNOLOGY

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One process — two outputs: carbon-negative graphite and hydrogen. A clean industrial breakthrough delivering strategic materials for batteries and energy systems.

EFFICIENCY

Scalable by Design. Predictable by Nature.

Predictable cost base, built on abundant feedstock and modular scale. Methane input plus proven industrial design enables long-term supply certainty and de-risks execution.

IMPACT

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Enabling carbon-negative advanced biofuel production. Unlocking new value chains by integrating with concentrated CO₂ streams.

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CH4

Natural Gas / Biomethane

During methane pyrolysis, natural gas / biomethane is heated to high temperatures and split into solid carbon and hydrogen.

A proprietary process protected by global intellectual property.

C

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99.95% Purity

A strategic mineral essential for the production of batteries in electric vehicles and other high-tech applications.

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H2

Hydrogen

Zero Carbon Emissions

Superior cost structure and zero or negative carbon emissions designed for the energy transition and decarbonization of petrochemicals, steelmaking, ammonia, power generation, and transportation.

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Decarbonization
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Reducing carbon emissions increases sustainability and strengthens long-term competitiveness.

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H-IRON TECHNOLOGY

Natural gas or biomethane fed into a methane-pyrolysis reactor, where it’s injected into molten iron heated electrically. Under high temperature, methane splits into hydrogen gas and high purity graphite. The hydrogen rises and is purified in a PSA unit, while the graphite flakes are separated and sent to storage.

H-IRON KEY PROJECT
MILESTONES

2022

Full modeling, calculations and most experimental tests completed.

2023 - 2025

Final industrial tests and patenting.

Strategic and financial partnerships.

Detailed engineering of industrial scale demonstration plant (ISDP).

2026

Launch of the industrial-scale TRL 7 demonstration plant

2027

Optimizing design for TRL 9 industrial site

2028

Commensing operation of TRL 9 industrial site

OUR CLIENTS


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LATEST NEWS

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The H-Iron team took part in the annual regional Westfälische Wasserstoffkonferenz 2025

Westfälische Wasserstoffkonferenz 2025 — a platform where science, business, and politics meet and exchange ideas on the development of the hydrogen market and the creation of innovative, resource-efficient, and economically viable technologies.

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A serious step in promoting the H-Iron project

H-Iron has signed an exclusive agreement with ABP, a world leader in induction furnaces and heating systems for the metallurgical and metalworking industries.

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An interesting discussion took place with partners at the Hydrogen Technology Expo North America.

Hydrogen Technology Conference & Expo North America exclusively dedicated to discussing advanced technologies for the hydrogen and fuel cell industry.

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